Case Studies

Mahindra Intertrade Limited (MIL)

India’s biggest Auto Manufacturer

Mahindra Intertrade Limited (MIL) is the pioneer in the steel processing space in India . It is one of the leading supplier of high grade CRGO laminations for transformers and Blank skin panels for automotive companies MIL operates steel service centres at Pune, Nashik, Vadodara and Bhopal in India, and at Sharjah, UAE.

Challenges

  • Failed implementation by a better known company
  • Imported line from Germany
  • No Information available from OEM
  • No modification to the control system allowed due to warranty issues from OEM
  • No availability of data in a proper format
  • Scattered information
  • No documentation of Control Program available
  • Selection and designing of compatible controllers and sensors

Solution

  • Manufacturing Intelligence System on Clairviz-Osprey Platform.
  • e-Kanban :Integration with SAP, RM , Machines,FG
  • Web Enabled Reporting Server
  • Operator Terminal for E Log Book
  • Real time Information
  • Online KPIs : Production, Productivity, OEE, Performance, Availability, Runtime, Downtime
  • Batch Performance
  • Excel Reports : Shift, Daily , Monthly Yearly, Shutdown

Benefits

  • Elimination of Paper Logbooks
  • Increased Productivity & Efficiency
  • True OEE
  • Online Real Time Information
  • In Depth TPM loss analysis
  • Increased Operator performance
  • Automated Scheduled / On Demand reports
  • Decreased downtime
  • Improved Relations with Labor
  • A Happy Customer