Case Studies

Adopting Smart Manufacturing Solution in India - Aditya Birla Group

World's leading manufacturer of Electrical Ceramics

  • Quality improvement by over 10%
  • Improved uptime of over 18%
  • Improved performance

Aditya Birla Insulators is India's largest and the world's fourth largest manufacturer of electrical insulators. As part of its journey towards "Smart Manufacturing"
ABI implemented Manufacturing Intelligence System at their factory As experts we know like no-one else the increasing challenges and customer expectations manufacturers are facing in this fast moving and complex times. We are dedicated to guide you towards smarter manufacturing solution in India and better business results.
Discover how our customized solutions have helped manufacturers across the world:

  • Boost Efficiency
  • Become Agile and Flexible
  • Improve Safety & Security

Adopting Smart Manufacturing Solution in India - Aditya Birla Group


  • Reduction in Manual Checkpoints and Errors
  • Increased productivity and efficiency
  • Improved Machine Utilization
  • Real-Time monitoring and Analysis
  • Timely information of faults
  • Correlation of Process Parameters with Quality


  • No existing Sensors or Controller for capturing process data
  • Manufacturing process requires setup to be changed frequently. Hence sensor selection and installation was a challenge.
  • No precedence or existing use case of similar machines
  • No disturbance to the existing processes was required


  • Digital Logbooks
  • 360 Degree View of Operations
  • Data directly from sensors
  • True OEE
  • Online Real Time Information
  • In Depth TPM loss analysis
  • Increased Operator performance
  • Automated Scheduled / On Demand reports
  • Decreased downtime
  • Correlation of Process Parameters with Quality
  • End to End Batch Traceability